What is ZoomLock?
The HVAC and refrigerator industries are inseparable, which indicates that efficiency and reliability are vital. Previously used procedures of connection of refrigerant lines, for instance, brazing, is time-consuming, resource-intensive, and technical. The ZoomLock is a fantastic invention that has revolutionized how experts join refrigerant lines. But what is Zoom Lock, and how does it work? In this article, we will learn about ZoomLock, its advantages and uses, and why you need it for your project.
What is ZoomLock?
ZoomLock is described as a line of press-to-connect fittings that is special for refrigerant lines. These fittings allow tool-based connections for copper refrigerant pipes without fire hazards. Technicians do not use a torch for brazing the joints but utilize a press tool on fittings to fix them onto pipes. This method forms a sound, watertight joint in a few minutes.
How Does ZoomLock Work?
The ZoomLock system consists of three main components: the fittings, the press tool, and the jaws, which are the common areas that are usually affected. Pre-loaded on the fittings is an O-ring that would ensure that there will be a proper fit. A press tool is used to compress the fitting onto the pipe, and the jaw size of the press tool should match the fitting size. iCrimp IWS-1632AF-ZL-7 Copper Press Tool is designed for ZoomLock fitting whereby, upon turning the tool on, clamping force is applied around the fitting through which the O-ring is compressed to ensure a snug and leak-tight connection. Unlike brazing, this process will only take a few seconds and does not require many skills.
Types of Zoom Lock
There are two main types of ZoomLock fittings:
1- ZoomLock MAX
It entails a press-to-connect system where the former fitting is shaped so that it has to be connected to the other component using a tool. It shapes the metallic loop on the fitting that correctly fits the copper pipe and prevents water circulation. This ZoomLock MAX has applications in residential air conditioning, heat pump applications, mini split applications, and commercial refrigeration.
2- ZoomLock PUSH
It is a push-to-connect system that grows faster in installments to another level. Insert the pre-threaded copper tube with the fitting into each other until an audible click is heard: the connection sound. ZoomLock PUSH can be used in residential applications and has been widely used in AC units, Heat pumps, and Mini-Split units that can provide home comfort.
Benefits of ZoomLock
1. Time Efficiency
ZoomLock also has a strong suit that allows a lot of time to be shaved off during installation. The conventional methods for brazing can cause several minutes per joint, in addition to the time for preparation and the time required for the system to cool down. Meanwhile, the ZoomLock connections take less time than the time used to install the previous touchpoint connectors. This time efficiency can mean cutting personnel costs since projects are accomplished in the shortest time possible.
2. Safety
Brazing employs a flame, exposing the worker to diverse dangers, including fire risks and fumes. ZoomLock removes these risks because it is a flame-free connection method. Therefore, it is preferred in applications where small spaces or fires are prohibited or discouraged.
3. Reliability
The ZoomLock connection system fittings guarantee leak-proof at the joint interface connection. The pre-installation of the O-ring eliminates any uneven force pressing down on the small O-ring, and the press tool equally applies pressure while joining the pipes. It increases reliability and decreases the possibility of refrigerant leaks, which could be expensive and harm the environment. Also, ZoomLock fittings are suitable for all standard refrigerants and oils, which allows them to be used in different processes.
4. Flexibility
ZoomLock systems can connect to refrigerants like R-410A, a popular refrigerant in present-day HVAC systems.
5. Consistent Quality
The area of contact that results from the press-to-connect method of ZoomLock is a stitch-for-stitch, the same as that obtained by manual brazing, so connection quality hardly fluctuates. It is essential to avoid compromising the quality and efficiency of HVAC and refrigeration systems because every joint must be as perfect as the previous one.
Read more: Can I Use Press Fittings on HVAC?
Applications of ZoomLock
The ZoomLock fittings are used in diverse HVACR systems, including;
- Commercial Refrigeration: Specifically, it has evolved for commercial refrigeration, such as supermarket refrigeration, walk-in coolers, and display case refrigeration.
- Residential HVAC: It is relatively common for air conditioning installation and house heat pumps.
- Commercial HVAC: Appropriate for conditioning a vast space at a go, say, offices, hotels, and the like.
- Industrial Refrigeration: Used mainly in industrial cooling systems and climates where the cooling system cannot afford to be considerably inefficient.
Bottom line
ZoomLock is a breakthrough in the HVAC-R market as a faster, safer, and more efficient way of connecting refrigerant lines. ZoomLock eliminates a need for brazing, installation location time is saved, safety is increased, flexibility is observed, and quality control is constant.
With the help of ZoomLock, you can raise the efficiency and reliability of your new or existing HVAC or refrigeration installations. You will require either a ZoomLock MAX crimping tool or a fitting to use this ZoomLock PUSH system, and iCrimp got you covered.
Reference
